Integration of Advanced Process Engineering  and Control in Petroleum Refining

Sargam Saxena

Sargam Saxena Chandigarh College of Engineering and Technology Diploma Wing, Chandigarh.

Abstract

The integration of advanced process engineering and control represents a pivotal shift in the landscape of petroleum refining, converging cutting-edge engineering methodologies with sophisticated control systems to revolutionize operational efficiency and sustainability. This review explores the symbiotic relationship between these disciplines, highlighting their role in optimizing refinery processes, enhancing product quality, and navigating evolving market dynamics and regulatory frameworks. Advanced process engineering leverages computational models, optimization techniques, and data analytics to dissect and optimize unit operations, while advanced control systems, notably model predictive control, real-time optimization, and adaptive control, ensure precise and agile orchestration of refining processes. The integration creates a closed-loop system where engineering models inform real-time control actions, fostering proactive responses to fluctuations, disturbances, and environmental imperatives. Challenges such as complexity, skill gaps, cybersecurity risks, and compliance are addressed, paving the way for future directions. These encompass AI advancements, digital twins, autonomous operations, green technology integration, workforce development, and industry collaboration. Such advancements promise refineries greater efficiency, sustainability, and innovation, positioning them at the forefront of a resilient energy future. As refineries embrace this integration, they fortify their positions as pioneers in efficiency, sustainability, and adaptability, charting a course towards a future where operational excellence converges seamlessly with environmental stewardship and innovation

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